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Free Structural Steel ITP Generator

Generate a complete Inspection & Test Plan for structural steel in seconds. Covers fabrication verification, welding inspection, bolt tensioning, surface preparation, and protective coatings — with hold points aligned to AS 4100 and AS/NZS 1554.

  • Structural Steel-specific hold points and witness points
  • Aligned with relevant Australian Standards
  • PDF emailed to you instantly — no login required
  • Ready to use on-site or submit to your principal contractor
Describe scope
Review ITP
Get PDF
Done

Include trade, materials, key activities, and any relevant standards (e.g. AS 3600). More detail = better ITP.

No account required. Takes about 10 seconds.

Background

What is a Structural Steel ITP?

A structural steel ITP defines the inspection and testing requirements for steel fabrication and erection — from material receipt and fit-up through to welding, bolt tensioning, surface preparation, and protective coating application. It ensures every critical step is inspected and recorded against AS 4100 and the project specification.

Steel is one of the most hold-point-intensive trades in construction. Weld quality, bolt tension, and coating thickness are all items that require verified inspection records. A missed weld inspection or an untorqued bolt can have serious structural consequences, which is why steel ITPs are closely scrutinised during audits.

For projects with multiple steel fabricators or erection packages, each package typically has its own ITP covering the specific connection types, weld categories, and coating systems relevant to that scope.

Quality checkpoints

Structural Steel ITP Hold Points & Witness Points

The AI generator automatically includes these checkpoints based on your scope description. Hold points require mandatory sign-off before work proceeds; witness points notify the relevant party but don't stop work.

Hold Points

Work stops until signed off

  • Fit-up inspection prior to welding
  • Weld inspection (visual + NDT where specified)
  • Bolt tensioning and torque verification
  • Surface preparation verification (blast profile)

Witness Points

Party notified, work can continue

  • Material receipt and mill certificate verification
  • Protective coating application (primer, intermediate, topcoat)
  • Coating thickness measurement (DFT testing)
  • Erection alignment and plumb checks

Applicable Australian Standards

  • AS 4100 — Steel Structures
  • AS/NZS 1554 — Structural Steel Welding
  • AS/NZS 2312 — Protective Coatings

Common questions

Structural Steel ITP — Frequently Asked Questions

What weld inspection is required in a steel ITP?
Weld inspection requirements depend on the weld category specified in AS/NZS 1554. Category SP (Structural Purpose) welds typically require 100% visual inspection and a specified percentage of NDT (Non-Destructive Testing) — usually ultrasonic or magnetic particle testing. The ITP should specify the NDT method, acceptance criteria, and the hold point for inspection before the weld is covered or coated.
What hold points apply to bolt tensioning?
Bolt tensioning is a critical hold point because under-torqued bolts compromise connection capacity, and over-torqued bolts can cause bolt failure. The ITP should include a hold point at bolt tensioning verification, with the inspection recording the torque method (turn-of-nut, direct tension indicator, or calibrated wrench), the target torque value, and the inspector's sign-off.
Do structural steel ITPs cover both fabrication and erection?
They can, but it's common to have separate ITPs for fabrication (workshop) and erection (site). Fabrication ITPs cover cutting, fit-up, welding, and surface prep. Erection ITPs cover delivery inspection, alignment, bolting, and site welding. For simpler projects, a combined ITP works fine.

Need to manage ITPs across a live project?

The free generator builds a single ITP. HoldPoint gives you the full workflow — templates, digital sign-offs, photo attachments, audit trails, and automatic PDF generation for every document on every project.

14 days free. No credit card to start.