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Metal Decking (Bondek) Installation Inspection & Test Plan

ITP for composite metal deck (Bondek/Condeck) installation as permanent formwork and reinforcement for concrete slabs covering sheet orientation, end laps, propping, shear stud welding and edge trim.

12 checklist items
2 hold points
1 witness points
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Deck Sheet Laying

Requires sign-off
P/F
Deck profile and gauge per structural specification
P/F
Sheet rib orientation per structural drawings
P/F
End laps positioned over supporting steel
P/F
Deck fixed to steel with self-drilling screws

Propping & Shear Studs

Requires sign-off
P/F
Propping centres per manufacturer span tables
Hold
P/F
Shear studs welded through deck per specification
Hold Witness
P/F
Stud bend test satisfactory (1 in 20)
P/F
Stud height after welding verified

Edge Trim & Penetrations

Requires sign-off
P/F
Edge trim and closure pieces installed
P/F
Penetration reinforcement per structural design
P/F
Top mesh and additional reinforcement placed
P/F
Deck surface clean prior to concrete pour

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